The board turned out great and it's fully functioning and beautiful. While I was there I said a few times, "I can't imagine doing this at home." The instruction and advice was stellar. I spent a week up in Maine building one of their boards(actually the CI Biscuit) and it was awesome. There is a ton of pride in building a board so that will be a given but you don't want to put in 50+ hrs and then say, I wish it had this and that. If you are going to put many many hours into building a completely flat bottom board how happy are you really going to be with it? A flat bottom board will only ride well in certain conditions. My advice goes along with most others that have replied that you can build a board with your own materials.but why?Ĭompanies like Grain Surfboards are experts at the process. I think you should totally give it a go because it's an amazing process. Lastly, I plan on making a larger mini simmons but since this is my first one, I'm going to skip the concave throughout and go with a flat bottom. You can download AKU shaper and use Jadali's hollow board template maker to create your own board template and design. I find half the fun is creating the board 99% yourself so you are truly riding a one of a kind board. If you want to buy prefab pieces you will pay a premium. A board typically costs me about $150 to make but i do everything from scratch. Tat website is a must read for anyone looking to get into building wooden boards. There are also other ways to uild these which you will find on the site. You will alsp need a jig saw to cut out your spine and rib templates. If you have a table saw just buy raw lumber and mill your own strips. I use cedar since paulownia is extremely hard to get where i live. This site is not associated with "Grain" surfboards but it is a forum where you will be able to learn everything baout building hollow wooden boards. I have pictures of the whole process on my facebook but I'm not really sure how to upload the whole album. Actually a 2 by 4 unlike nominal dimensions from Home Depot (1 3/4" X3 3/4"). When I ordered palownia wood, I got it from this guy namedĭan Blickenstaff ( ) he has a farm in I think SC or GA where he grows the stuff and he will mill it to your exact dimensions. You can also get a leash plug with a gortex vent, I believe Greenlight surf supplies sells that. I used a brass coupling and a brass screw to match. If you do hollow you have to remember a vent plug. Between the ribs i glued up rails and then laid plywood on top and feathered it to match the rails. Mainly I shaped my stringer then made ribs to fit. I have made a wooden board before from scratch. Also as far as templates go there is a spot in the site under that you can run your cursor over and get the full dimensions from tail to nose of width, thickness and rocker, that can help you shape your templates correctly. Also, These are cardboard core boards, could give some ideas on how to put it all together has some great time lapse vids. Check out, they have a ton of information on general surfboard stuff as well as wooden boards.
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